Automated CAD Tooling Generator
Developed a parametric design toolkit that automates the generation of complex manufacturing tooling, reducing design time from days to minutes.
Problem
The manufacturing team required custom tooling fixtures for every new product iteration. Designing these fixtures in Siemens NX was a repetitive, manual process that took an average of 3 days per product, causing severe bottlenecks in the prototyping phase.
Approach
I analyzed the geometry of the last 50 tooling fixtures to identify common patterns and constraints. I realized that 80% of the geometry could be mathematically derived from the product’s bounding box and mounting points.
Solution
I developed a custom application using C# and NX Open API. The engineer simply selects the product body and specifies the required manufacturing process. The application automatically generates the tooling fixture, calculates optimal mounting points, and applies the correct tolerances.
Results
- Reduced tooling design time from 3 days to 15 minutes.
- Standardized tooling design, reducing manufacturing errors by 40%.
- Saved an estimated $120,000 annually in engineering hours.
Visual Documentation Restricted
CAD models, assembly drawings, and fabrication schematics for this project are protected under a client Non-Disclosure Agreement. Abstracted workflow diagrams and anonymized system architecture may be shared upon request during a consultation.
Technologies, Tools & Frameworks
The specialized CAD platforms, automation scripts, and engineering tools employed.
Let's Build Something Amazing
Need help with Mechanical Design, Automation, Electronics, AI Solutions, or Web Applications? Let's collaborate to bring your ideas to life.